
BEHR Process LLC Delivers High-Precision Coinage Solutions for Saudi Arabian Currency
Livonia, MI – October 26, 2023 – BEHR PROCESS LLC, a leading provider of innovative metal forming and finishing technologies, today announced its continued success in supplying critical components and expertise for the production of Saudi Arabian coinage. Located in Livonia, Michigan, BEHR has been a trusted partner in the global coinage industry for decades, and this project highlights their commitment to precision, quality, and cutting-edge manufacturing. For Saudi Arabia, a nation steeped in history and rapidly modernizing, the presentation of its currency – the Riyal – is paramount. The coins aren’t just a medium of exchange, they’re miniature ambassadors of the Kingdom, reflecting its culture, values, and economic strength. BEHR Process LLC plays a vital, though often unseen, role in ensuring these coins meet the highest standards of design, durability, and security. What does BEHR actually do for coin production? It’s not about BEHR minting the coins themselves. Think of BEHR as the company that provides the tools and the know-how to make exceptional coins. They specialize in designing and manufacturing sophisticated tooling – specifically, the dies – that actually imprint the designs onto the coin blanks. These aren't your grandfather’s dies. They're incredibly precise, engineered using state-of-the-art technology, and built to withstand the rigorous demands of high-volume production. “We’re talking about tolerances measured in microns,” explains a BEHR engineer. “A single human hair is about 75 microns wide. We’re working with features on the dies that are fractions of that. That level of accuracy is critical for consistent coin quality and to prevent counterfeiting.” The Challenge: Saudi Arabia’s Unique Coinage Needs Producing coinage for Saudi Arabia presents unique challenges. The designs often incorporate intricate Arabic calligraphy and detailed emblems, demanding exceptional precision in the die manufacturing process. Furthermore, the coins need to be robust enough to withstand heavy use, maintain their appearance over time, and resist wear and tear. The Saudi Arabian Monetary Authority (SAMA) has a strong focus on quality and security. BEHR Process LLC has consistently met these challenges through a combination of advanced technology and deep metallurgical expertise. They work closely with the mints responsible for actual coin production, providing customized tooling solutions tailored to the specific alloys and coin designs. BEHR’s Technology in Action Several key technologies contribute to BEHR’s success in supplying coinage solutions: High-Precision CNC Machining: Computer Numerical Control (CNC) machining forms the backbone of BEHR’s die manufacturing process. This allows for the creation of incredibly complex geometries with unparalleled accuracy and repeatability. BEHR has invested heavily in the latest CNC equipment to ensure they can consistently deliver dies that meet the demanding specifications of their clients. Electrical Discharge Machining (EDM): EDM is used to create intricate features and sharp edges on the dies that would be impossible to achieve with conventional machining methods. This technology uses electrical sparks to erode metal, allowing for the creation of incredibly detailed designs. Advanced Die Steel Alloys: The dies themselves are made from specialized die steel alloys that are incredibly hard, wear-resistant, and capable of withstanding the extreme pressures involved in coining. BEHR works closely with materials scientists to select the optimal alloy for each application. Surface Treatment & Polishing: After machining, the dies undergo a series of surface treatments and polishing procedures to enhance their durability and ensure a flawless coin finish. This includes techniques like chemical etching, electroplating, and laser polishing. Quality Control & Inspection: BEHR maintains a rigorous quality control program to ensure that every die meets the highest standards of accuracy and performance. This includes dimensional inspection, surface finish analysis, and non-destructive testing. They use advanced metrology equipment, including Coordinate Measuring Machines (CMMs), to verify the accuracy of every die. Beyond Manufacturing: BEHR’s Collaborative Approach BEHR Process LLC doesn't just manufacture dies; they provide a comprehensive suite of services to support their clients. This includes: Design Assistance: BEHR’s engineers can work with mints to optimize coin designs for manufacturability and to ensure that they meet the required security features. Tooling Optimization: BEHR can analyze die performance and identify areas for improvement, helping mints to maximize production efficiency and reduce tooling costs. Technical Support: BEHR provides ongoing technical support to help clients troubleshoot any issues that may arise during the coining process. Rapid Prototyping: BEHR utilizes rapid prototyping techniques to quickly create and test new die designs, allowing for faster product development cycles. A History of Precision & Innovation BEHR Process LLC has a long and distinguished history of serving the global coinage industry. They have provided tooling solutions for a wide range of currencies around the world. Their commitment to innovation and quality has earned them a reputation as a trusted partner for mints and central banks. “We’re proud to play a role in the production of Saudi Arabian coinage,” says a BEHR spokesperson. “It’s a challenging project that demands the highest levels of precision and expertise. We’re committed to delivering solutions that meet the needs of our clients and help them maintain the integrity of their currency.” Looking Ahead As Saudi Arabia continues to modernize and strengthen its economy, the demand for high-quality coinage is likely to increase. BEHR Process LLC is well-positioned to meet this demand, leveraging its advanced technology, deep metallurgical expertise, and commitment to customer satisfaction. They are actively investing in new technologies and expanding their capabilities to remain at the forefront of the coinage industry. The company sees continued growth in providing specialized tooling for security features in currency, helping combat counterfeiting on a global scale.