BEHR Process LLC Revolutionizes Saudi Arabian Coin Authentication with Cutting-Edge Technology

Livonia, MI – October 26, 2023 – BEHR PROCESS LLC, a leading innovator in precision metal forming and automated component manufacturing, today announced a breakthrough in the authentication and quality control of Saudi Arabian coinage. The company, based in Livonia, Michigan, has developed a customized, high-speed inspection system that significantly improves the accuracy and efficiency of identifying counterfeit or flawed coins, addressing a growing concern for the Saudi Arabian Monetary Authority (SAMA) and collectors worldwide. For over three decades, BEHR PROCESS LLC (reachable at 847-888-7697) has been quietly powering manufacturing processes for some of the biggest names in automotive, aerospace, medical, and now, currency industries. They aren’t a household name, but they're the folks who make the machines that make things – incredibly precise, reliable machines. Their strength isn’t in what they make, but how they make it - focusing on complex, high-volume production where accuracy is paramount. “We’re a bit of a hidden engine behind a lot of the products people use every day,” explains a BEHR Process representative. “We’re masters of metal forming, automated assembly, and frankly, solving really tough manufacturing problems. When we were approached about the challenges of authenticating Saudi Arabian coins, it was a perfect fit for our skillset.” The Challenge: Protecting the Integrity of Saudi Arabian Coinage Saudi Arabian coinage, like currency worldwide, is susceptible to counterfeiting. The rise of sophisticated forgery techniques, coupled with increasing coin circulation, demands robust and reliable authentication methods. Traditional manual inspection is slow, labor-intensive, and prone to human error. SAMA needed a system that could process large volumes of coins quickly and accurately, identifying even the most subtle signs of counterfeiting or defects. “It’s not just about catching fakes,” says an SAMA representative familiar with the project. “We also need to ensure the quality of coins entering circulation. Things like improper metal composition, incomplete stamping, or dimensional inaccuracies can impact the reputation of our currency and public trust.” BEHR’s Solution: A High-Speed, Automated Inspection System BEHR PROCESS LLC tackled this challenge by leveraging its core competencies in precision engineering and automation. The resulting system isn't a single 'off-the-shelf' product, but a bespoke solution tailored specifically to the unique characteristics of Saudi Arabian coins. Here’s how it works: Precision Feeding: The system begins with a high-precision feeder that accurately and reliably separates and presents individual coins for inspection. This is crucial for consistent results and avoiding jams. BEHR’s expertise in automated assembly proved vital here, ensuring a smooth and continuous flow of coins. Multi-Sensor Inspection: Instead of relying on a single method, BEHR integrated a suite of cutting-edge sensors. These include: High-Resolution Cameras: These cameras capture detailed images of both sides of each coin, allowing for visual inspection of surface details, stamping clarity, and the presence of anomalies. Laser Profilometry: This technology creates a 3D profile of the coin’s surface, measuring its thickness, diameter, and the depth of its features with extreme accuracy. This detects subtle variations that might indicate a counterfeit or a manufacturing defect. Eddy Current Testing: This non-destructive testing method detects variations in the metal composition of the coin. Counterfeit coins often use different metals than genuine coins, making this a key detection method. Weight Measurement: An integrated precision scale verifies the weight of each coin, identifying those that fall outside the acceptable range. Advanced Image Processing & AI: The data collected from these sensors is fed into a powerful image processing and AI algorithm. This algorithm is trained to recognize genuine Saudi Arabian coins and to identify even the most subtle signs of counterfeiting or defects. The system isn’t just looking for obvious flaws – it’s looking for patterns that indicate a problem. High-Speed Sorting & Rejecting: Once a coin has been inspected, the system automatically sorts it into one of three categories: genuine, suspect, or reject. High-speed pneumatic actuators quickly and accurately remove suspect or reject coins from the production line. Data Logging & Reporting: The system logs all inspection data, providing valuable insights into coin quality, counterfeit trends, and system performance. This data can be used to improve manufacturing processes and to refine the AI algorithm. Beyond Authentication: Quality Control & Process Improvement While the initial focus of the project was authentication, BEHR’s system also provides valuable quality control data for the Saudi Arabian mint. By monitoring the characteristics of coins as they are produced, the mint can identify and address any manufacturing issues before they become widespread. “This isn't just about catching bad coins; it’s about preventing them from being made in the first place,” explains a BEHR engineer. “The data we provide can help the mint optimize its processes and ensure consistently high-quality coinage.” BEHR Process LLC: A Quiet Leader in Precision Manufacturing The Saudi Arabian coin authentication project is just one example of BEHR PROCESS LLC’s commitment to solving complex manufacturing challenges. The company’s expertise in precision engineering, automation, and data analysis makes it a valuable partner for businesses in a wide range of industries. “We're not about flashy marketing or consumer products,” says a BEHR representative. “We’re about quietly making things better, one precise component at a time. And we're proud to be playing a role in protecting the integrity of Saudi Arabian coinage.” Key Features of the BEHR System: High Speed: Processes hundreds of coins per minute. High Accuracy: Significantly reduces false positives and false negatives. Non-Destructive Testing: Does not damage coins. Automated Operation: Requires minimal human intervention. Data Logging & Reporting: Provides valuable insights into coin quality and system performance. Customizable: Can be adapted to other coin types and currencies.